Physical lean transformation + real-time digital visibility

We fix how your factory works. Then we prove it.

TaktWorks delivers hands-on lean transformation — layout redesign, visual systems, flow optimization — then installs a lightweight digital layer so supervisors can track every gain in real time. No enterprise software. No army of consultants.

Built and deployed by a manufacturing engineer who actually runs a production floor.

Approach Physical first, digital on top
Sweet spot 20–200 floor staff
Pilot timeline 4–6 weeks to results
After go-live Real-time tracking, month over month

One partner for the floor work and the digital layer. No handoffs, no gaps.

Who TaktWorks is for

Operations leaders at small and mid-size manufacturers with 20 to 200 people on the floor

TaktWorks is built for production and operations leaders who know the floor has problems but don't have the internal bandwidth or budget to fix them with a traditional consulting firm or a six-figure software project.

Signs it's right for you

  • Your floor layout made sense five years ago — but production has changed
  • Supervisors spend more time chasing updates than managing people
  • You have visual boards that nobody updates
  • Material keeps ending up in the wrong place at the wrong time
  • You can't tell at a glance whether the floor is winning or losing today

Why TaktWorks exists

Traditional lean consulting falls short

Most lean consulting firms send MBAs with clipboards who hand you a PowerPoint and leave. The recommendations are sound. The implementation gets handed to a team that was never part of the diagnosis — and the gains erode within months.

MES software misses the real problem

Enterprise MES tools are built for automated plants with IT teams and six-figure budgets. They don't solve coordination problems, layout problems, or the tribal knowledge problem. They just make an inefficient floor more expensive to run.

TaktWorks does both in sequence: physically redesign what's broken, working alongside your team on the floor — then build a lightweight digital system that locks the gains in. The physical work is visible from day one. The digital layer makes it permanent and measurable.

How it works

1. Diagnostic walkthrough

90-minute virtual or on-site session. We map your current state: stations, flow, material movement, and visual systems. You get a findings summary and your top three priorities — whether or not you move forward.

2. Physical transformation

We redesign the things slowing your floor down: layout, workstations, visual management, material flow, standard work. Changes your team can see and use from day one — no software required.

3. Digital layer

Once the physical reality is right, we build dashboards on top of it. Supervisor console, real-time station tracking, KPI visibility. Your improvements are now measured, visible, and provable to leadership.

4. Ongoing support

Monthly retainer for KPI refinement, system updates, and continuous improvement so the gains compound instead of erode. You stay ahead of the floor, not behind it.

What we deliver

Two disciplines. One engagement. Physical transformation and digital visibility, working together.

Physical transformation

Hands-on lean work that changes how your floor is organized and operated.

  • Flow & layout redesign
  • Visual management systems — boards, floor zones, signals
  • Workstation & packing area redesign
  • 5S implementation
  • Standard work documentation
  • Material flow optimization
  • Kaizen event facilitation

Digital visibility layer

Lightweight dashboards that make the physical gains visible, trackable, and reportable.

  • Supervisor console — real-time station management
  • Worker logging system
  • Department efficiency dashboard
  • Floor TV display board
  • Cloud data layer — output, on-time rate, station utilization
  • KPI reporting for leadership

How TaktWorks compares

vs. lean consulting firms

Traditional firms diagnose and advise. TaktWorks diagnoses, implements, and installs a tracking layer so you can measure what changed — and show it to leadership. We stay involved after go-live.

vs. heavy MES platforms

Enterprise MES tools require long implementations, developers, and big budgets. TaktWorks deploys in weeks, not months — and fixes the physical floor first so the digital layer actually reflects reality.

vs. doing it internally

Your team knows the problems. They don't always have the time, tools, or outside perspective to fix them. TaktWorks brings structured methodology and a tracking system your team can own and run independently afterward.

Proven in production

Specialty fabrication department — 50-person floor, Northeast U.S.

Full engagement deployed October 2025  ·  Currently active in production

100%+ Sustained efficiency Up from ~38% at baseline
2–4 hrs Daily time saved Manual reporting eliminated
$24K–$48K Est. annual labor savings Per department deployment
30 min → 5 min Daily resource allocation Real-time visibility enabled
"Before TaktWorks I was chasing updates on whiteboards all day. Now I see everything in real-time and catch problems before they hit production. We handed it off for a full weekend shift — supervisor ran it flawlessly with zero questions asked." — Production Supervisor, specialty fabrication (Northeast U.S.)

What drove the results:

  • Layout & flow redesign: Packing area and station sequence restructured to eliminate backtracking and bottlenecks
  • Visual management: Floor zones, signal boards, and real-time status displays installed across the department
  • Standard work: Documented procedures replaced tribal knowledge, enabling consistent output across shifts
  • Digital layer on top: Supervisor dashboard and worker logging system made every gain visible and trackable
  • Single-session training: Supervisor learned the full system in under 30 minutes — ran a 10.5-hour weekend shift alone

Simple pricing for real factories

Every engagement starts with a diagnostic call. No commitment required to get your findings.

Starter diagnostic

$1,500 / one-time

A focused current-state assessment with clear priorities and a path forward.

  • Virtual or on-site walkthrough
  • Flow, layout, and visual system review
  • Findings + recommendations summary
  • Starter KPI pack for your floor

Floor transformation

From $8,500 / project

Physical lean engagement for one pilot area. A floor that runs better from day one.

  • Layout & flow redesign
  • Visual management installation
  • Workstation & material flow optimization
  • Standard work documentation
  • 5S implementation

Full engagement

From $12,000 + $1,200/mo

Physical transformation plus the digital layer. Fix the floor, then track every gain.

  • Everything in Floor Transformation
  • Supervisor console & real-time dashboards
  • Worker logging & KPI reporting
  • Floor TV display board
  • Ongoing digital support included

Pricing scales with factory size and engagement scope. The goal is a clear return on investment within months, not years.

Built by someone who actually runs a shop floor

TaktWorks was created by a manufacturing engineer and production supervisor who got tired of watching great supervisors waste hours every day chasing updates on whiteboards and spreadsheets.

I've managed production departments, run kaizen events, redesigned floor layouts, and spent more time than I'd like manually calculating efficiency numbers that should have been live on a screen. The tools that existed were either built for fully automated plants with six-figure budgets, or too generic to mean anything on a real floor.

So I built TaktWorks from scratch — physically restructured a live production department, layered real-time dashboards on top, and validated it shift by shift until supervisors could run it autonomously. The results speak for themselves.

My goal is simple: give ops managers the same structured methodology and real-time visibility that big plants take for granted — without the enterprise price tag or the 18-month implementation.

— Alexander Cuaping
Manufacturing Engineer & Production Supervisor
BS Industrial Engineering, Texas Tech University
Founder, TaktWorks
Full stack Physical lean work and digital systems — one partner
$0 Capital expenditure to deploy the pilot
100%+ Sustained efficiency in live deployment

Ready to fix your floor?

Tell us about your factory and your biggest constraint. We'll map TaktWorks to your current state and show you exactly what a pilot engagement would look like.